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2440 × 1220 mm sheet cutting optimiser

The 2440 × 1220 mm board — the metric "8 by 4" — is the standard size for plywood, MDF, chipboard and OSB in the UK, Ireland, Australia, New Zealand and much of Asia. It covers 2.98 m².

Parts

LabelLength mmWidth mmQtyGrainRemove

Stock sheets

NameLength mmWidth mmQtyGrainPriceRemove

2 sheets, 49% waste, 11 of 11 parts placed.

2sheets
49%waste
11/11parts placed
17cuts

You need: 2 × 2440×1220 sheet (2440 mm × 1220 mm)

Sheet 1 2440×1220 sheet · 2440 mm × 1220 mm · 9 parts · 17.1% waste
2440×1220 sheet: 2440 × 1220, 9 parts, 17% wasteBack700 × 764Shelf764 × 540Shelf764 × 540Side720 × 560Side720 × 560Drawer side150 × 500Drawer side150 × 500Drawer side500 × 150Drawer side500 × 15094 × 1220764 × 134197 × 453500 × 147720 × 94150 × 214123456789101112131424401220grain →
Cut sequence (14 cuts)
  1. Crosscut 700 mm from the 2440 mm × 1220 mm piece
  2. Rip 764 mm from the 700 mm × 1220 mm piece
  3. Crosscut 500 mm from the 700 mm × 453 mm piece
  4. Rip 150 mm from the 500 mm × 453 mm piece
  5. Rip 150 mm from the 500 mm × 300 mm piece
  6. Crosscut 764 mm from the 1737 mm × 1220 mm piece
  7. Rip 540 mm from the 764 mm × 1220 mm piece
  8. Rip 540 mm from the 764 mm × 677 mm piece
  9. Crosscut 720 mm from the 970 mm × 1220 mm piece
  10. Rip 560 mm from the 720 mm × 1220 mm piece
  11. Rip 560 mm from the 720 mm × 657 mm piece
  12. Crosscut 150 mm from the 247 mm × 1220 mm piece
  13. Rip 500 mm from the 150 mm × 1220 mm piece
  14. Rip 500 mm from the 150 mm × 717 mm piece

Every cut goes straight through the piece. Distances are measured from the top or left edge of the piece as drawn; the kerf is on the waste side of each line.

Reusable offcuts (6)
  • 94 mm × 1220 mm
  • 764 mm × 134 mm
  • 197 mm × 453 mm
  • 500 mm × 147 mm
  • 720 mm × 94 mm
  • 150 mm × 214 mm
Sheet 2 2440×1220 sheet · 2440 mm × 1220 mm · 2 parts · 80.9% waste
2440×1220 sheet: 2440 × 1220, 2 parts, 81% wasteDoor715 × 397Door715 × 3971722 × 1220715 × 42012324401220grain →
Cut sequence (3 cuts)
  1. Crosscut 715 mm from the 2440 mm × 1220 mm piece
  2. Rip 397 mm from the 715 mm × 1220 mm piece
  3. Rip 397 mm from the 715 mm × 820 mm piece

Every cut goes straight through the piece. Distances are measured from the top or left edge of the piece as drawn; the kerf is on the waste side of each line.

Reusable offcuts (2)
  • 1722 mm × 1220 mm
  • 715 mm × 420 mm

2440 × 1220 mm sheet at a glance

Size2440 × 1220 mm
Also written96 × 48 in (8×4 ft)
Area2.98 m² (32.0 sq ft)
Kerf used below3 mm

2440 × 1220 mm is 96.06 × 48.03 inches, so it is almost identical to a North American 4×8, and imperial project plans transfer directly. Work in millimeters for metric hardware and drawer runners: switch Units in the optimizer and every size converts.

A typical table saw blade removes about 3 mm, a track saw about 2.2–2.5 mm. Over a full board this adds up: four rips across 1220 mm cost 12 mm with a 3 mm blade, so four 300 mm strips fit but four 303 mm strips do not. The tables below include a 3 mm kerf.

Merchants and timber yards often offer a cut-to-size service on a panel saw. Export your layout as CSV, or print the cut diagrams, and the cutter has the exact sequence of rips and crosscuts.

How many strips fit on a 2440×1220 sheet?

Full-length rips across the 1220 mm width, and crosscut strips across the 2440 mm length, with a 3 mm kerf.

Strip widthRipsLeft overCrosscut strips
30 mm372 mm74
40 mm2819 mm56
50 mm234 mm46
60 mm1926 mm38
75 mm1553 mm31
89 mm1327 mm26
100 mm1190 mm23
120 mm9116 mm19
140 mm879 mm17
150 mm7152 mm15
200 mm65 mm12
250 mm4211 mm9
286 mm467 mm8
300 mm411 mm8
400 mm314 mm6
500 mm2217 mm4
560 mm297 mm4
600 mm217 mm4

How many parts fit on one sheet?

Calculated with the optimizer for a single sheet, 3 mm kerf and straight through-cuts. "Grain locked" keeps the part length along the sheet length; "rotation allowed" applies to MDF, melamine and hidden parts.

PartSizeGrain lockedRotation allowed
Base cabinet side720 mm × 560 mm66
Wall cabinet side720 mm × 300 mm1212
Shelf800 mm × 300 mm1212
Cabinet door715 mm × 397 mm99
Drawer side500 mm × 150 mm2834
600 × 600 panel600 mm × 600 mm88
300 × 300 square300 mm × 300 mm3232

Typical uses

  • Kitchen and bedroom carcasses
  • Flooring and sheathing
  • Workshop benches and storage
  • Shopfitting and display

Not sure how many sheets to buy? Get a quick estimate with the plywood calculator, then confirm it above. Read plywood sizes and thicknesses for the real dimensions of each panel.

FAQ

What are the dimensions of a 2440×1220 sheet?

2440 × 1220 mm (96 × 48 in (8×4 ft)), an area of 2.98 m² (32.0 sq ft).

How many 300 mm strips can I rip from a 2440×1220 sheet?

4 full-length strips with a 3 mm kerf. The last strip needs no cut, and the leftover is 11 mm.

How many base cabinet side fit on one 2440×1220 sheet?

6 with the grain locked, or 6 if the parts may rotate (720 mm × 560 mm parts, 3 mm kerf, straight through-cuts).

Which way does the grain run on a 2440×1220 sheet?

On veneered plywood the face grain normally runs along the 2440 mm length.